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Introduction
This comprehensive overview provides a step-by-step look at the manufacturing process of silicone night lights, highlighting the attention to detail and quality at each stage of production.
Material Selection
The journey begins with selecting high-quality, food-grade silicone rubber. This material is chosen for its safety, especially important for products used in children’s rooms.
Mold Creation
Based on CAD drawings, molds are meticulously designed and created, forming the foundation of the night light’s shape and design.
Rubber Refining and Color Matching
The silicone material undergoes refining and color matching, ensuring consistency and vibrancy in the final product.
Mold Pressing and Forming
In this crucial step, the silicone is pressed and formed using the molds. This stage can involve either single-color or two-color molding, followed by careful demolding to preserve the integrity of the design.
Surface Treatment
Post-molding, the silicone lampshades receive surface treatments like oil spraying for texture enhancement and printing patterns for added aesthetic appeal.
Trimming and Quality Inspection
Each lampshade is then trimmed and undergoes a rigorous quality inspection to ensure it meets the highest standards of safety and quality.
Assembling
The silicone cover is assembled with the lamp base, bringing together all components into the final product.
Quality Control and Packaging
The finished night lights undergo another round of quality control checks. Packaging is done using environmentally friendly materials, often customized to meet customer preferences.
Conclusion
This detailed process from material selection to final packaging underscores the commitment to producing silicone night lights that are not only visually appealing but also safe, durable, and perfectly suited for a variety of settings.
